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Compact Vertical Cladding Station
Compact vertical cladding station is space-saving and powerful.
Roller-guided wire feeding system offers perfect wire feeding. Servo drive with precision gearing offers maximum positioning accuracy.
Main power source and hot wire source are produced by EWM Germany.
The rotatory table diameter is 1400mm, loading capacity can be up to 10 ton.
- Overview
- Recommended Products
The compact type vertical cladding station is designed for oil and gas, chemical, valve manufacturing, pressure vessels and other industries. Requirements of products with a variety of shapes can be met. This model can be used for precision welding of corrosion-resistant and wear-resistant materials.
With compact design, this model is space-saving and powerful. Configured with the basic functions of internal and external surface together with flat surface welding, this mode also boasts optional functions such as two holes 90-degree crossing intersection surface cladding, multi-bore intersection surface automatic welding, workpiece pre-heat system, workpiece cooling system, etc.
The cladding station is using TIG hot wire welding process. Suitable for automatic welding of carbon steel wire, stainless steel wire, nickel-based alloy wire, wear-resistant welding wire and other materials.
Equipment Key Components:
i. Mechanical system:
Two-dimensional CNC motion guide
2.5mX2.8m (horizontal*vertical) cross operator (effective travel 1.6mX1.9m)
Welding turntable
Automatic water-cooled torch, and other components.
ii. Power Source system:
EWM EtherNet/IP TETRIX 452 DC Pulse TIG power source
EWM TETRIX 200 SMART HOT WIRE
iii. Automatic control system: i-CLAD 200:
Main control cabinet, hand held controller, ICON/MOONS servo control system, CompactLogix 5370 controller.
iv. Water cooling system:
Constant temperature water cooling system for long-time operation.
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Product parameter table:
|
1 |
Type of Power Source |
DC Type Inverter |
|
2 |
Weld Current Duty Cycle (40℃) |
5～450A 450A 80%; 420A 100% |
|
3 |
Hot wire current Duty Cycle (40℃) |
5～200A 200A 60%; 100A 100% |
|
4 |
Cladding Capacity |
1.3kg/H |
|
5 |
Occupied Area |
12㎡ |
|
6 |
Open circuit voltage |
80V |
|
7 |
Input Voltage |
3×400V (-25%+20%) 50/60Hz |
|
8 |
Input Power |
35KVA |
|
9 |
Inverter Cooling |
Air cooling |
|
10 |
Displayer |
5.7”screen Chinese/English displayer Real-time parameter display |
|
11 |
Data setting method |
Touch panel setting |
|
12 |
Fault Detect |
Work piece short circuit, over temperature protection, over current protection, over voltage protection, water shortage protection, lack of gas protection, power error, arc failure, servo error. |
|
13 |
Torch Cooling |
External Constant Temperature Circulating Water Cooling |
|
14 |
Overlay Processing |
Dia.: φ38 (after cladding) – φ1200mm Max height for vertical overlay: ≤1500mm Loading bearing 5 tons Dia. of turntable 1200mm. |
|
15 |
AVC Accuracy |
±0.2V |
|
16 |
Recommend Peak Current |
150~280A |
|
17 |
Recommend Base Current |
100~200A |
|
18 |
Recommend Voltage |
8~16V |
|
19 |
Tungsten Dia. |
3.2mm (4.0mm Optional) |
|
20 |
Wire Dia. |
1.0/1.2mm (1.6mm Optional) |
|
21 |
Single Layer Thickness |
1-3mm |
|
22 |
Recommend gas flow rate |
12~20L/min |
|
23 |
Arc Starting |
HF/Contact |
|
24 |
Manufacture Standard |
Latest Version of GB15579 |
|
25 |
Insulation Safety Level /Standard |
H/IP70 |
|
26 |
Equipment Dimension |
3700mmx1700mmx4000mm |
Application Products:
Pipe rings, Fittings, Flanges, LR bends, Valve Bodies, Valve Balls, Risers, Well head block tree valves, Pressure Vessel Components, Nozzle, Dished ends, etc.
